Jumping in head first....
Generally, once my wife and I come to an accord about what we want, her natural impatience takes over until it materializes. Truth be told, she and I make a great team. I have the creativity, the grand ideas and the literal vision of the end product. She has the wherewithal, the relentless perseverance and the organizational skills to get us there.
Such was the case with the “donor car”. We began discussing different types of vehicles and their pros and cons. Now, obviously, the final decision was mine, as she knows nothing about cars, but since we are in this together, I always value her input and ideas. What I was looking for was a lightweight car. I have always liked the classic muscle cars and wanted something that would make a statement and generate some interest. When a friend of mine suggested an Opel GT, I knew that it would be the perfect car to fulfill my vision. The Opel GT is lightweight, weighing in at a mere 2100 lbs and is wonderfully aerodynamic. I also knew just how hard it would be to find one with the body in good shape and a “donor car” price tag attached to it. Nonetheless, I told Tamera that I thought this would be the perfect car, and the race was on. We searched high and low, from one coast to the other on Craig’s List, Ebay, and any other source we could find.
A couple of weeks went by, and I will admit that I reluctantly began to believe that I might have to pick another car. Refusing failure, day after day, Tamera scanned the internet. For her it is like a challenge. Don’t tell her she can’t, because she can, and she did. She found our “donor car”. It was a 1973 Opel GT, in good condition. It had just a few minor dents and dings, was a decent price, considering it was a classic and was still running. Unfortunately, it was also in Oregon. I knew that by the time we shipped it to Texas, the cost would be more than we were wanting to pay for a donor car and suggested that we bide our time and continue to look. Luckily for me, she wouldn’t hear of it. We had found the perfect car and there was no way she was letting it get away. Less than two weeks later, there it was, sitting in our driveway, an orange, 1973 Opel GT, in extremely good shape. I now had my donor car, along with several books on the Opel GT.
We wasted little time once the car arrived. Our first step was to strip the car. Bolt by bolt, nut by nut we dismantled the car, bagging and labeling every step of the way. I quickly realized that I needed more metric tools and now find myself with more metric labeled tools than American standard ones. It worked out well, since we also have a 1999 VW Jetta TDI. So now I have two German made cars , nicely complimenting my two German dogs (Dachshunds).
Storage of parts has become a bit of an issue. Luckily for me, I have a wife who not only believes in this project, but who also can and will do whatever it takes to help make it a reality. She has found room for car parts under bathroom sinks, windows wrapped in sheets leaning against bedroom walls, and even in her kitchen. The worst issue of all, though, is that the Jetta can’t fit into the garage anymore, and, with winter approaching, the morning commute to work is all the worse for it.
Wrapping up I will say the one con of the Opel GT is parts availability. GM no longer makes these parts and many will have to come from Europe and will be hard to find. It is a con that I am happy to accept, since 99 percent of the maintenance parts will be eliminated with the conversion to electric. Also, I have an “excuse” to buy more tools. And what guy wouldn’t love that?
Goodies Aquired:
63 piece metric socket tool set
On a side note…When the car first arrived we had one of those moments where we knew we made the right decision. A moment when any and all doubts were completely erased. Neither of us knew that the Opel’s insignia was a bolt of lightning. How cool is that?
Our Triple Square Driver set arrived and we got the head removed. Now it was time for milestone #1…the removal of the petrol powered engine. I will say that this was no easy feat. We had to move in baby steps, inch by excruciating inch, in lowering this thing to the floor. It was hard work, and we had to keep readjusting the jacks and the engine. Unfortunately, Tamera didn’t realize that the camera’s batteries died, so we lost much of this segment. This footage would have probably made a good bloopers segment. Four different times we thought we had it only to find out there were more bolts that seemed to magically appear out of thin air each time. At one point, when Tamera was helping guide the engine from the top as I was lowering from the bottom, the engine unexpectedly shifted and halfway pulled her into the car with it.
After much work, we finally got it out, and started getting the car cleaned up. When all was said and done we must have went through 4 or 5 cans of degreaser. It was a messy job, but well worth the end result.
Goodies Acquired:
Bottle Nose Jack
Floor Jack w/ stands
“If at first it doesn’t fit, cut something until it does…”
Finally, we had the money for the motor and the controller. We ordered it the moment we had the money, because something always pops up when we have any money in the bank. Be it tires, car repair, vet bills, something, anything. And sure enough, having just ordered the motor and stuff about a week ago, Tamera lost a crown on her tooth, and we all know how much dental work can cost. We were both very glad for having already ordered the parts, because we most likely would have put it off. Moral of the story - NEVER put it off, there is always something that will try to hold you back…always, always keep pushing forward no matter what!
I ordered the following: WarP 9 DC motor, 156v Z1K Controller, liquid cooling kit, Hall effect pedal, Zolox speed sensor, 500A fuse and a strut-N-Rod Plus. They threw in a free speed senor mount. Everything but the motor and the controller came in on the 28th of November.
In my head, the pedal fit perfectly, in reality, it did not. I had to modify the body of the car a bit where it needed to go. The main problem was that the steering column ran right where I need the pedal. I went with the controller with the Hall Effect pedal option and got a Hall Effect pedal, because using the original pedal with the controller would have required the use of cables. This car did not originally use any cables so I would have had to set all that up. I figured it would be easier not doing so. After an entire day of cutting, grinding and welding, while, I don’t really think it ended up being any easier, I am glad I went the route I did. In the end, we are both happy with the placement and feel of the new pedal.
Goodies Acquired:
Air compressor
Air tool set
Mig Welder
Drop light
Garage heater
I haven't posted much on this project lately. But I have been working on the Opel. I have been painting it in my garage with a roller. I came across a forum thread over how to paint your car with a roller. So wanting to save money on this project I decided to go for it and put that saved cash towards battery s.
Below is a video of the paint jobs progress I'm not 100% done here but getting close. The paint Job came out better than I could have imagined.
Goodies Acquired:
Polisher / Buffer
Well the motor installation went without a hitch. Tamera operated the engine lift and dropped it in the first time. After hashing out a few design ideas we settled and I notched out a semi circle in the motor's cross member then reinforced the bottom. I built the top motor mount that holds the motor in place and will also hold the electric components after I build a flat platform for them to mount on.
After we finished the install and the motor was secured I talked Tamera into taking a test roll out. hehe